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Established 1996 Call us 800-706-7009 . . |
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800-706-7009 |
Temperature Compensation
Meters Alarms Parallel Operation Controls & Adjustments
Ambient
Alarm Systems Table
The Alarm System Code is used as part of the model
number when the unit is ordered. See the model
Battery Charger/Rectifier Ordering Information Table
Note: Refer to the Model Number Breakout diagram for
how to specify
Battery Charger/Rectifier Optional Features
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| Housing |
Width |
Depth |
Height |
| DC-3A |
23.00" (584mm) |
15.33" (389mm) |
31.47" (799mm) |
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Battery Charger/Rectifier Design
Guidelines
Charger shall be designed for heavy-duty industrial service
and capable of full-rated output indefinitely at temperatures between -20 C
and +50 C. Conservatively rated silicon power semiconductors in a full-wave
bridge shall be used. Charger shall be capable of recharging a fully
discharged battery of the maintenance-free lead acid, conventional (wet)
lead acid or nickel-cadmium type. The charger housing material shall be
inherently non-rusting. Charger mounting shall be field selectable for wall
or relay rack mounting.
Standards
Charger shall be designed and built in accordance with
applicable NEMA standards, UL 1012, and the best commercial practice for
industrial and utility grade rectifiers/chargers. Manufacturer shall
maintain comprehensive quality systems and shall be ISO 9001 or ISO 9002
registered.
Input
Charger shall operate from: 50 Hz (47 to 53 Hz range) or 60
Hz (57-63 Hz range).
Nominal input voltage shall be: (208V, 220V, 240V, 380V, 415V or 480V).
Charger shall incorporate a soft-start feature in which output is gradually
increased from zero to full, required output within 5 to 10 seconds. Input
protection shall consist of a 3-pole circuit breaker. Proven surge
suppression devices shall be fitted.
Output
General Characteristics
Output voltage shall be (24, 48 or 120) volts nominal with
provision made for customer connection of either polarity to ground, or for
operation with neither polarity connected to ground. Float voltage shall be
adjustable from 100% to 120% of nominal. Equalize voltage shall be
adjustable up to 15% above float voltage. Output voltage adjustments shall
be on separate potentiometers in the charger. Charger shall incorporate
automatic current limiting with a rectangular current limit characteristic,
and shall be capable of operating into a short circuit or dead battery
indefinitely without damage or overheating. Charger shall incorporate a
2-pole DC output circuit breaker or 2-pole output fuse.
Charger shall be filtered to minimize interference with load and control equipment. Output ripple voltage in 24 and 48 volt units shall be 30 mV rms when connected to a battery having capacity in AH four times the ampere output rating of the charger. Ripple voltage in 120 volt units shall be 150 mV rms maximum when connected to a battery having capacity in AH four times the ampere output rating of the charger.
Regulation and Temperature
Compensation
Voltage regulation shall be within +1% of the correct
temperature-compensated value from no load to full load with simultaneous
variations in input voltage of +10% and frequency of +5%.
Charger shall incorporate automatic ambient temperature compensation to maximize battery performance and life. Temperature coefficient shall be -0.18% per degree C to assure correct charging at all temperatures. Provision shall be made for simple field retrofit of remote temperature compensation probe. Temperature compensation shall automatically revert to local sensing if the remote temperature probe is damaged or disconnected.
Float/Equalize Control
Charger shall include an automatic equalize feature that is
activated when the battery's state of charge is reduced. A front panel
switch shall be provided to enable manual selection of float, boost or
automatic modes.
Auxiliary Circuits
The charger control system shall include a high-voltage
shutdown system and means for forced load sharing to within +10% when
two or more chargers of the same rating are connected in parallel.
Indicators and Alarms
Analog meters (3.5" scale, 2% accuracy) shall be provided
for DC output voltage and DC output current. Status of the charger and
battery shall be visible on the front panel via LEDs. Means for manual
testing of correct operation of LEDs shall be provided. Indications shall
include AC on, float or boost mode, AC fail, low-battery voltage,
high-battery voltage, and charger fail. Charger fail alarm shall sense
charger output current, and include means for inhibiting false alarms when
output current demand is below the minimum current sense threshold. Positive
polarity ground fault and negative polarity ground fault shall also be
provided when ground fault detection is required. Ground fault detection
shall be fully electronic and shall not rely on manual operation or
incandescent bulbs. Detection sensitivity of the ground fault alarm system
shall be less than or equal to 100 microamps of ground current.
Form C contacts shall be provided for AC fail, charger fail, low-battery voltage, high-battery voltage, positive or negative ground fault, and summary fail alarms. Delay circuitry on the remote contacts shall prevent spurious alarms of abnormal DC voltages. Contacts shall be rated at 2A at 26 VDC or 0.25A at 117 VAC.
The charger shall be Stored Energy Systems type F3 or approved equivalent.
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